Role Overview for Director of Operations (Plastics)
JRG Partners, a premier executive search firm specializing in the industrial and manufacturing sectors, is actively seeking a highly accomplished and visionary Director of Operations (Plastics). This pivotal role is designed for a strategic leader with a deep understanding of plastics manufacturing processes, a proven track record of driving operational excellence, and an unwavering commitment to continuous improvement. As the Director of Operations, you will be instrumental in overseeing all aspects of our client’s plastics manufacturing facilities, ensuring optimal performance, superior product quality, and adherence to the highest safety and environmental standards.
This is a unique opportunity to join a forward-thinking organization at the forefront of the plastics industry. You will be responsible for leading and inspiring a diverse team, implementing cutting-edge manufacturing strategies, and directly impacting the company’s profitability and market position. The ideal candidate will possess a blend of hands-on operational expertise, strategic foresight, and exceptional leadership capabilities to navigate the complexities and opportunities within the modern plastics manufacturing landscape. If you are a results-driven professional eager to make a significant impact and shape the future of plastics production, we invite you to explore this exciting career opportunity.
Key Responsibilities of Director of Operations (Plastics)
- Strategic Planning & Execution: Develop, implement, and monitor operational strategies that align with the company’s overall business objectives. Translate strategic goals into actionable plans for production, supply chain, quality, and safety, ensuring efficient resource allocation and measurable outcomes.
- P&L Management & Financial Oversight: Assume full accountability for the operational budget, including cost control, forecasting, and capital expenditure planning. Identify and implement cost reduction initiatives while maintaining product quality and operational efficiency. Drive profitability through effective resource management and waste reduction strategies.
- Production Optimization & Efficiency: Oversee all manufacturing processes, including various plastics processing technologies such as injection molding, extrusion, blow molding, thermoforming, and compounding. Implement and champion Lean Manufacturing, Six Sigma, and other continuous improvement methodologies to enhance productivity, reduce cycle times, and minimize defects. Monitor key performance indicators (KPIs) and drive root cause analysis for deviations.
- Supply Chain & Inventory Management: Lead efforts in optimizing the end-to-end supply chain, from raw material procurement (resins, additives, colorants) to finished goods distribution. Develop robust inventory control systems to ensure material availability while minimizing carrying costs. Collaborate with suppliers to ensure quality, cost-effectiveness, and timely delivery of materials.
- Quality Assurance & Control: Establish and maintain rigorous quality management systems (QMS) to ensure all products meet or exceed customer specifications and industry standards. Drive a culture of quality throughout the organization, implementing preventative measures and continuous improvement initiatives to reduce scrap and rework.
- Environmental, Health & Safety (EHS) Leadership: Foster a proactive and robust safety culture, ensuring compliance with all local, state, and federal EHS regulations. Develop and implement safety programs, conduct regular risk assessments, and promote a safe working environment for all employees. Champion sustainable manufacturing practices and waste reduction.
- Team Leadership & Development: Recruit, mentor, train, and develop a high-performing operations team, including production managers, supervisors, and technical staff. Foster a collaborative and engaging work environment that encourages professional growth, accountability, and innovation. Conduct performance reviews and implement development plans.
- Technology & Innovation Integration: Evaluate, recommend, and implement new manufacturing technologies, automation solutions, and process improvements to enhance efficiency, reduce costs, and improve product quality. Stay abreast of advancements in plastics technology and industry best practices to maintain a competitive edge.
- Capital Project Management: Oversee the planning, execution, and successful completion of capital expenditure projects related to equipment upgrades, facility expansions, and new technology installations. Ensure projects are delivered on time, within budget, and achieve desired operational improvements.
- Customer Satisfaction & Relationship Management: Collaborate closely with sales, marketing, and R&D teams to ensure operational capabilities support customer demand, product innovation, and delivery schedules. Address customer concerns related to product quality or delivery efficiently and effectively.
- Regulatory Compliance: Ensure all manufacturing operations comply with relevant industry regulations and standards, which may include FDA regulations for medical plastics, automotive industry standards (e.g., IATF 16949), or other sector-specific requirements.
Requirements for the Director of Operations (Plastics)
- Extensive Industry Experience: A minimum of 10-15 years of progressive experience in operations management, with at least 5-7 years in a senior leadership role (Director or equivalent) specifically within the plastics manufacturing industry. Candidates must demonstrate a deep understanding of various plastics processing technologies.
- Plastics Processing Expertise: In-depth technical knowledge and hands-on experience with key plastics manufacturing processes such as injection molding, extrusion, blow molding, thermoforming, compounding, and finishing operations. Familiarity with different resin types and their properties is essential.
- Financial Acumen: Proven track record of managing significant operational budgets, P&L responsibility, and implementing successful cost reduction and profitability improvement initiatives. Strong analytical skills to interpret financial data and make data-driven decisions.
- Leadership & Team Development: Demonstrated ability to build, lead, motivate, and develop high-performing multi-functional teams. Exceptional interpersonal skills with the ability to influence stakeholders at all levels of the organization.
- Process Improvement Methodologies: Strong practical experience and certification (preferred) in Lean Manufacturing, Six Sigma, Kaizen, or other continuous improvement methodologies. A relentless drive for operational excellence and efficiency.
- Educational Background: Bachelor’s degree in Engineering (Plastics, Mechanical, Chemical, Industrial), Business Administration, Operations Management, or a related technical field is required. A Master’s degree (MBA or MS) is highly preferred.
- Technical Proficiency: Proficient in ERP systems (e.g., SAP, Oracle), manufacturing execution systems (MES), production planning software, and advanced data analysis tools. Strong computer skills, including Microsoft Office Suite.
- Problem-Solving & Decision Making: Excellent analytical and problem-solving skills with the ability to make sound, timely decisions under pressure. Strategic thinker capable of anticipating challenges and developing proactive solutions.
- Communication Skills: Outstanding written and verbal communication skills, capable of presenting complex information clearly and concisely to diverse audiences, from shop floor personnel to executive leadership.
- Travel: Willingness and ability to travel as needed to various facilities, supplier sites, or for industry events.
Benefits & Perks Offered
- Competitive Compensation Package: A highly attractive base salary commensurate with experience and a performance-based bonus structure that rewards exceptional results.
- Comprehensive Health & Wellness: Robust medical, dental, and vision insurance plans for you and your family, ensuring access to quality healthcare.
- Retirement Savings: A generous 401(k) retirement plan with significant company matching contributions to help you build financial security for the future.
- Generous Paid Time Off: Ample paid vacation, sick leave, and company holidays to support work-life balance and personal well-being.
- Professional Development: Opportunities for continuous learning, professional certifications (e.g., Lean Six Sigma Black Belt), leadership training, and attendance at industry conferences to enhance your skills and career trajectory.
- Relocation Assistance: For candidates requiring relocation, a comprehensive package will be provided to ensure a smooth transition.
- Life & Disability Insurance: Company-paid life and disability insurance coverage for added peace of mind.
- Dynamic Work Environment: Join a collaborative, innovative, and supportive culture where your contributions are valued, and you have the opportunity to make a significant impact on the company’s success.
How to Apply
If you are a driven and experienced Director of Operations with a passion for the plastics industry and a commitment to operational excellence, JRG Partners invites you to apply. We are the exclusive recruitment partner for this high-impact role. Please submit your resume and a cover letter detailing your relevant experience and why you are the ideal candidate for this position through our portal. To learn more about how JRG Partners excels in connecting top talent with leading industrial firms, please visit our dedicated Manufacturing & Operations practice area.
