Executive Search Success Story: Rebuilding the Operations, Quality, and Launch Leadership for a Private-Equity-Backed Tier 2 Automotive Supplier
How JRG Partners executed a confidential, multi-role North American executive search strategy that equipped a private-equity-backed Tier 2 automotive components supplier with the operations, quality, launch, and supply chain leadership required to exit OEM new business hold, recover launch performance, restore margins across six plants, and deliver the sponsor’s value-creation plan.
Engagement Snapshot
| Client | Confidential — private-equity-backed Tier 2 automotive components supplier with $540M in annual revenue and six plants (name withheld at client’s request) |
| Industry | Automotive — Tier 2 Supplier — encompassing multi-plant operations, IATF quality systems, program launch management, automotive supply chain, and OEM and Tier 1 customer performance |
| Geography | North America — wide-scale candidate mapping across Tier 1 and Tier 2 automotive suppliers, precision component manufacturers, and automotive operations and quality organizations |
| Engagement | Confidential retained search — multi-role operational turnaround, quality recovery, and launch performance mandate under a private equity value-creation plan |
| Roles Searched | Chief Operating Officer, VP of Quality, VP of Program Management & Launch, VP of Supply Chain, Director of Operational Excellence |
| Talent Assessed | 390+ automotive operations, quality, and launch executives evaluated across the industry |
| Timeline | Complete operations leadership team deployed within the sponsor’s first-year plan; OEM new business hold lifted within nine months |
The Challenge
A private-equity-backed Tier 2 automotive supplier had been placed on new business hold by a major OEM customer following repeated launch delays and quality escapes, cutting it off from new program awards. Across its six plants, on-time delivery had slipped, cost of quality exceeded 5% of revenue, and three recent launches had required premium freight and OEM containment. The incumbent operations leader had been removed, and the sponsor’s margin plan was off track. Executive leadership identified several critical vulnerabilities threatening the value-creation plan:
- OEM new business hold blocking new program awards and threatening the growth plan
- Three recent launches delayed with premium freight, containment, and OEM escalation
- Cost of quality above 5% of revenue with customer escapes at multiple plants
- Six plants with inconsistent operating systems, launch processes, and quality practices
- Supply chain disruptions and sub-tier supplier performance contributing to launch and delivery failures
- Sponsor margin and growth targets dependent on operational and customer recovery
Recognizing that recovery required a complete operations leadership rebuild, the CEO and sponsor engaged JRG Partners to recruit a Chief Operating Officer, VP of Quality, VP of Program Management & Launch, VP of Supply Chain, and Director of Operational Excellence. The company required an executive search partner with deep automotive supplier expertise and access to leaders who had exited OEM holds and turned around multi-plant supplier operations.
Why They Chose JRG Partners
Automotive Supplier Operations Expertise
JRG Partners possesses deep recruiting expertise across Tier 1 and Tier 2 automotive suppliers and precision component manufacturers, including operations, quality, launch, and supply chain leadership. This domain knowledge ensured an immediate understanding of OEM escalation processes, launch readiness requirements, IATF quality systems, and multi-plant supplier economics.
OEM Recovery Experience
Our team specializes in identifying leaders who have lifted OEM new business holds, recovered launch performance, and rebuilt quality systems across supplier plant networks.
Private Equity Value-Creation Alignment
JRG Partners has extensive experience serving automotive-focused private equity sponsors and portfolio companies, with a clear understanding of margin targets, customer recovery timelines, and the urgency of multi-role operations leadership placements.
Our Executive Search Strategy
Phase 1 — Operations & Customer Review
Our consultants partnered directly with the CEO, sponsor operating partners, and OEM account leadership to review the new business hold, launch failures, cost of quality, plant performance, and supply chain issues. This review sequenced the search to place operations and quality leadership first.
Phase 2 — Industry Talent Mapping
Our research team performed an extensive talent mapping initiative targeting operations, quality, launch, and supply chain executives at Tier 1 and Tier 2 suppliers and precision manufacturers who had led documented supplier turnarounds. Over 390 executives were systematically assessed across these sectors.
Phase 3 — Candidate Engagement
Priority during outreach was given to leaders with a documented history of lifting OEM holds, delivering launches on time, reducing cost of quality, standardizing operating systems across plants, and stabilizing automotive supply chains. Only candidates meeting these strict performance baselines advanced.
Phase 4 — Final Selection
Finalists presented turnaround and customer recovery plans to the CEO and sponsor, completed structured leadership assessments, and underwent reference verification focused on quantified operational, quality, and customer outcomes.
Results Delivered
JRG Partners successfully completed the multi-role mandate, placing a complete operations leadership team across the company’s six plants.
- OEM Hold Lifted: New quality and launch leadership executed the corrective action plan, and the OEM lifted new business hold within nine months.
- Launch Performance Recovered: A standardized launch process delivered the next four program launches on time with no containment or premium freight.
- Cost of Quality Reduced: Cost of quality fell from over 5% to under 2.5% of revenue within fifteen months.
- Operating System Deployed: A common operating system and daily management were implemented across all six plants, lifting on-time delivery above 97%.
- Supply Chain Stabilized: Sub-tier supplier development and dual-sourcing eliminated supply-driven launch and delivery failures.
- Value-Creation Plan Restored: Margin recovery and renewed OEM awards returned the company to the sponsor’s plan.
Key Outcomes
- 390+ automotive operations, quality, and launch executive profiles mapped across North America.
- Successfully placed a synchronized leadership tier spanning chief operations, quality, program launch, supply chain, and operational excellence.
- Lifted OEM new business hold within nine months.
- Delivered four consecutive launches on time with no containment.
- Cut cost of quality by more than half across six plants.
- Restored margins and OEM awards to the sponsor’s value-creation plan.
Planning a Confidential Executive Search for an Automotive Supplier Turnaround or Launch Recovery?
JRG Partners builds specialized operations, quality, launch, and supply chain leadership teams for Tier 1 and Tier 2 automotive suppliers and private-equity-backed automotive platforms across North America — discreetly, and with deep sector expertise.
Connect with our automotive industry search experts today to discuss your mandate.
Connect With Our Automotive Search Experts
