Executive Search Success Story: Executing Leadership Succession and Operational Transformation for a Family-Owned Injection Molding and Engineered Plastics Manufacturer
How JRG Partners executed a confidential, multi-role North American executive search strategy that equipped a family-owned injection molding and engineered plastics manufacturer with the executive, operations, engineering, and commercial leadership required to complete a generational succession, modernize automation and tooling across five plants, and grow into medical and electric vehicle markets.
Engagement Snapshot
| Client | Confidential — second-generation family-owned injection molding and engineered plastics manufacturer with $420M in annual revenue and five plants (name withheld at client’s request) |
| Industry | Plastics & Packaging — Injection Molding & Engineered Plastics — encompassing precision molding, tooling and automation, engineering and program management, and growth into medical, automotive, and industrial end markets |
| Geography | North America — wide-scale candidate mapping across injection molders, engineered plastics and composites manufacturers, and precision component companies serving medical and automotive markets |
| Engagement | Confidential retained search — multi-role generational succession, operational modernization, and end-market diversification mandate |
| Roles Searched | President, VP of Operations, VP of Engineering & Tooling, VP of Sales & Business Development, Director of Automation |
| Talent Assessed | 380+ plastics manufacturing executives evaluated across the industry |
| Timeline | President placed with a structured transition from the retiring family CEO; complete leadership team deployed within fourteen months |
The Challenge
A second-generation family-owned injection molder had grown to $420M serving consumer, industrial, and automotive customers, but the family CEO was retiring with no family successor, its plants relied on aging presses and manual operations, labor availability constrained growth, and its customer base was concentrated in slower-growing end markets. The family wanted to retain ownership, modernize operations, and pursue medical and electric vehicle opportunities that required engineering and quality capabilities the company lacked. Executive leadership and the family identified several critical vulnerabilities threatening the business:
- A retiring family CEO with no family successor and no professional president in place
- Aging presses, limited automation, and manual secondary operations across five plants
- Labor shortages constraining capacity and driving overtime and quality variability
- Customer concentration in slower-growing consumer and industrial markets
- Engineering, tooling, and program management capabilities insufficient for medical and EV program requirements
- Family concern that outside leadership would change the culture that defined the company
Recognizing that succession and growth required a professional leadership team, the family and its advisors engaged JRG Partners to recruit a President, VP of Operations, VP of Engineering & Tooling, VP of Sales & Business Development, and Director of Automation. The company required an executive search partner with deep plastics manufacturing expertise and experience managing leadership transitions in family-owned businesses.
Why They Chose JRG Partners
Plastics Manufacturing Expertise
JRG Partners possesses deep recruiting expertise across injection molders, engineered plastics and composites manufacturers, and precision component companies, including executive, operations, engineering, and commercial leadership. This domain knowledge ensured an immediate understanding of molding economics, automation and tooling investment, and the requirements of medical and automotive program work.
Family Business Succession Experience
Our firm has extensive experience guiding family-owned manufacturers through leadership succession, balancing cultural continuity with the professional leadership required to modernize and grow.
End-Market Diversification Experience
Our team specializes in identifying leaders who have taken plastics manufacturers into medical, EV, and other demanding end markets, bringing the engineering, quality, and commercial capabilities those programs require.
Our Executive Search Strategy
Phase 1 — Succession & Strategy Alignment
Our consultants partnered directly with the retiring CEO, family shareholders, and advisors to define the founder’s transition role, growth strategy, modernization priorities, and the leadership profiles balancing professional capability with family-business culture.
Phase 2 — Industry Talent Mapping
Our research team performed an extensive talent mapping initiative targeting presidents, operations, engineering, and commercial executives at injection molders, engineered plastics manufacturers, and precision component companies serving medical and automotive markets. Over 380 executives were systematically assessed across these sectors.
Phase 3 — Candidate Engagement
Priority during outreach was given to leaders with a documented history of succeeding founders or family CEOs, modernizing molding operations through automation, building engineering and tooling capability, qualifying for medical and EV programs, and growing plastics businesses into new end markets. Only candidates meeting these strict performance baselines advanced.
Phase 4 — Final Selection
Finalists completed comprehensive leadership and cultural assessments, participated in structured meetings with the family and retiring CEO, and underwent reference verification focused on quantified succession, operational, and growth outcomes.
Results Delivered
JRG Partners successfully completed the succession and transformation mandate, placing a complete leadership team with a structured transition from the retiring family CEO.
- President Appointed: A former president of a larger injection molder who had succeeded a founder joined with a twelve-month transition alongside the retiring CEO, who moved to chairman.
- Operations Modernized: A multi-year automation and press modernization program reduced labor dependence, raised throughput by 25%, and improved quality consistency across all five plants.
- Engineering Capability Built: New engineering, tooling, and program management leadership qualified the company for medical device and EV component programs.
- End Markets Diversified: Medical and EV programs grew from zero to more than 20% of revenue within three years.
- Labor Constraints Eased: Automation absorbed unfilled positions and reduced overtime by more than half.
- Culture Preserved: Employee retention held through the transition, and the business remained family-owned with professional leadership and family governance.
Key Outcomes
- 380+ plastics manufacturing executive profiles mapped across North America.
- Successfully placed a synchronized leadership tier spanning president, operations, engineering and tooling, sales, and automation.
- Completed a family CEO succession with a twelve-month structured transition.
- Raised throughput by 25% and cut overtime by more than half through automation.
- Grew medical and EV programs to more than 20% of revenue within three years.
- Preserved family ownership and culture through professional leadership.
Planning a Confidential Executive Search in Injection Molding, Engineered Plastics, or Plastics Manufacturing?
JRG Partners builds specialized executive, operations, engineering, and commercial leadership teams for injection molders, engineered plastics manufacturers, and family-owned and private-equity-backed plastics companies across North America — discreetly, and with deep sector expertise.
Connect with our plastics and packaging search experts today to discuss your mandate.
Connect With Our Plastics & Packaging Search Experts
